For concrete finishers and contractors striving for excellence, achieving high Floor Flatness (FF) ratings while preserving equipment is a constant challenge. Plate 2000 transforms this critical stage with its Big Foot system—a patented innovation engineered as a true “pan protector.”
Unlike traditional methods, this system redefines the finishing process by optimizing weight distribution across ride-on power trowels, resulting in flatter, more durable surfaces completed in less time.
Installation of the Big Foot Pan Saver System
The Big Foot Pan Saver system from Plate 2000 is designed for straightforward and secure installation while ensuring optimal performance on concrete finishing jobsites. Its innovative design allows seamless integration with mechanical power trowels; however, specific steps must be followed to ensure proper assembly and prevent damage.
Equipment Compatibility
Before installation, verify that your machine meets the following criteria:
- Number of arms: The system is designed for 6-arm ride-on power trowels, ensuring uniform weight distribution.
- Machine diameter: Compatible with 46-inch, 59-inch, and 62-inch models, covering most equipment used on large-scale projects.
- Pan type: The Pan Saver must be used exclusively with a super flat pan. Use with a standard flat pan is strictly prohibited, as it may damage the machine arms and compromise safety.
Required Accessories
For secure attachment, latch pins are recommended. These ensure a firm connection between the Pan Saver and the super flat pan, even during high-speed operation.
Also, confirm compatibility with model USFP465-6S-PAS, specifically engineered to maximize system performance.
Installation Procedure
- Positioning: Place the Pan Saver underneath the super flat pan, ensuring precise alignment.
- Securing: Install the latch pins to lock the assembly in place.
- Inspection: Confirm that surface contact is evenly distributed to optimize pressure on the concrete.
- Pre-test: Perform a low-speed test run before starting work to verify stability and safety.
This fast, intuitive installation process extends the service life of float pans while improving slab flatness. By following these steps, you ensure superior finishing quality and increased jobsite productivity.
Usage Based on Concrete Condition
The effectiveness of the Plate 2000 Big Foot Pan Saver system relies on a precise assessment of concrete maturity.
This system significantly increases the contact surface area with the concrete—up to 80%, compared to only 40% with a conventional float pan. As a result, the weight from the power trowel is more evenly distributed, accelerating finishing time while improving overall surface flatness.
1 – Use on “White” Concrete: The Ideal Stage
Concrete reaches this stage once the bleed water has completely evaporated from the surface. It is imperative never to begin intensive finishing while water is still visible, as this weakens the surface layer and may lead to dusting or scaling.
Action: At this proper stage of curing, the Big Foot Pan Saver system can be used on its own. Its design allows it to break down high spots and aggressively level the slab without creating waves.
Finishing: Once leveling is complete, remove the system and switch to finish blades from the Power Pro or Versi-Pro line. These blades produce a dense, smooth—even glossy—surface depending on the blade pitch applied.
2 – Use on Concrete That Has Not Yet Turned White
If the concrete is still slightly too fresh to support the direct action of the Big Foot Pan Saver system, a gradual approach is required.
First pass: Use a regular pan from the Super Flat (SFP) series. These tools are engineered for challenging conditions and modern aggregate mixes.
Second pass: Then use the Big Foot Pan Saver system to complete the leveling process. User feedback indicates that using the system can increase FF ratings by up to 12 points, transforming a standard slab into a high-performance floor.
3 – “Green” Concrete (Very Fresh Concrete)
Concrete is considered “green” immediately after placement and screeding.
Warning: It is strictly discouraged to use the Big Foot Pan Saver system at this stage. Due to its rigidity and large contact surface, it may dig into the surface or push the mix rather than level it.
Golden rule: Finishing should only begin when the concrete can support a worker’s weight without leaving a footprint deeper than 5 mm.
By following these stages, users minimize the risk of costly surface repairs and improve profit margins through extended equipment durability. The system easily adapts to 46-, 59-, or 62-inch machines equipped with 5 or 6 arms.
Advantages of the Big Foot Pan Saver System
The Le Grand Pas (Big Foot) Pan Saver system from Plate 2000 stands out for its numerous advantages, making it an essential tool for concrete finishing professionals. Its innovative design and technical features meet the demands of modern jobsites, where quality and productivity are paramount.
Performance and Quality
The Big Foot Pan Saver ensures optimal weight distribution from the power trowel, reducing pressure points and promoting a uniform finish. Thanks to its patented design, it significantly improves slab flatness, minimizing irregularities and defects such as waves.
This performance results in smoother surfaces from the first passes, reducing the need for corrective work.
Durability
Its innovative, unique design extends the lifespan of Plate 2000 float pans by more than 25% and by more than 50% compared to other float pans on the market.
Manufactured from high-quality steel, the Pan Saver withstands wear and the stresses of intensive jobsite use. This robustness reduces replacement costs and delivers a rapid return on investment.
Patented Innovation
Where traditional pans provide only about 40% surface contact with the concrete, the Big Foot Pan Saver system achieves 80% contact, ensuring improved stability and superior leveling performance.
Its compatibility with large-diameter machines (up to 62 inches) makes it ideal for large-scale projects.
Operational Benefits
- Time savings: Fewer passes are required to achieve a flat surface. No rotation is required during operation, reducing manual intervention, lowering injury risks, and eliminating downtime.
- Defect reduction: Minimizes the risk of wave and irregularity formation.
- Simplified installation: Quick attachment using dedicated accessories (Latch Pins).
Conclusion
The Big Foot Pan Saver system is a strategic investment for companies specializing in concrete finishing. It combines durability, efficiency, and innovation to deliver superior results and increased productivity.
By engaging 80% of its surface with the concrete, it drastically reduces wave formation and can significantly improve FF ratings. Adopting this technology ensures extended pan life, reduced downtime, and a superior-quality finish that meets industry standards.
